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Low Harmonic Drive System ATV680 - 800/630kW - 400 V - IP23

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  • Main
    range of product
    Altivar Process ATV600
    product or component type
    Variable speed drive
    product specific application
    Process and utilities
    device short name
    ATV680
    product destination
    Asynchronous motors
    Synchronous motors
    assembly style
    In floor-standing enclosure low harmonic version
    IP degree of protection
    IP23 conforming to IEC 61800-5-1
    supply frequency
    50/60 Hz (+/- 5 %)
    network number of phases
    3 phases
    motor power kW
    800 kW (normal duty)
    630 kW (heavy duty)
    line current
    1227 A at 400 V (normal duty)
    971 A at 400 V (heavy duty)
    Complementary
    provided equipment
    Enclosure Spacial SF
    Graphical operating panel in the enclosure door
    Frequency inverter
    Main switch
    Terminal block for main supply
    Terminal block for motor
    Semiconductor fuses
    Clean power filter with EMC filter
    Active infeed converter module
    cable entry
    Bottom
    colour of enclosure
    Light grey RAL 7035
    type of cooling
    Forced convection
    [Us] rated supply voltage
    380...415 V (- 10...6 %)
    overvoltage category
    III
    asynchronous motor control profile
    Constant torque standard
    Variable torque standard
    Optimized torque mode
    synchronous motor control profile
    Permanent magnet motor
    output voltage
    <= power supply voltage
    permissible temporary current boost
    1.1 x In for 60 s (normal duty)
    1.5 x In for 60 s (heavy duty)
    nominal switching frequency
    2.5 kHz
    switching frequency
    2...8 kHz adjustable with derating factor
    speed drive output frequency
    0.1...500 Hz
    speed accuracy
    V/f mode: slip frequency
    VC without feedback: 0.3 x slip frequency
    continuous output current
    1420 A at 2.5 kHz (normal duty)
    1140 A at 2.5 kHz (heavy duty)
    maximum transient current
    1562 A during 60 s per 10 min (normal duty)
    1710 A during 60 s per 10 min (heavy duty)
    apparent power
    850 kVA at 400 V (normal duty)
    673 kVA at 400 V (heavy duty)
    THDI
    <= 5 % full load conforming to IEC 61000-3-12
    short-circuit protection
    400 A, 5 fuse type aR for internal
    1600 A fuse type gG for upstream (normal duty)
    1250 A fuse type gG for upstream (heavy duty)
    energy efficiency ratio
    0.965
    power dissipation in W
    32580 W, total (normal duty)
    24580 W, total (heavy duty)
    3780 W, control part (normal duty)
    2780 W, control part (heavy duty)
    volume of cooling air
    5800 m3/h (power)
    700 m3/h (control)
    prospective line Isc
    50 kA for 100 ms
    electrical connection
    Control : removable screw terminals, 0.5...1.5 mm²
    Main supply : M12 bar
    Motor : M12 bar
    motor recommanded cable cross section
    4 x (3 x 240 mm²) heavy duty
    6 x (3 x 185 mm²) normal duty
    5 x (3 x 240 mm²) normal duty
    6 x (3 x 120 mm²) heavy duty
    5 x (3 x 185 mm²) heavy duty
    width
    2600 mm
    height
    2150 mm
    depth
    664 mm
    product weight
    1950 kg
    number of preset speeds
    16 preset speeds
    communication port protocol
    Ethernet/IP
    Modbus serial
    Modbus TCP
    option card
    Slot A/slot B : digital and analog I/O extension module
    Slot A/slot B : output relay extension module
    Slot A : communication module, Profibus DP V1
    Slot A : communication module, Profinet
    Slot A : communication module, DeviceNet
    Slot A : communication module, Modbus TCP/EtherNet/IP
    Slot A : communication module, CANopen daisy chain RJ45
    Slot A : communication module, CANopen SUB-D 9
    Slot A : communication module, CANopen screw terminals
    safety function
    STO (safe torque off), level SIL 3
    motor slip compensation
    Adjustable
    Automatic whatever the load
    Can be suppressed
    Not available in permanent magnet motor law
    acceleration and deceleration ramps
    Linear adjustable separately from 0.01 to 9000 s
    S, U or customized
    braking to standstill
    By DC injection
    protection type
    Motor : thermal protection
    Motor : safe torque off
    Motor : motor phase break
    Drive : thermal protection
    Drive : safe torque off
    Drive : overheating
    Drive : short-circuit protection
    Drive : motor phase break
    Drive : line supply overvoltage
    Drive : line supply undervoltage
    Drive : line supply phase loss
    Drive : overspeed
    Drive : break on the control circuit
    Drive : overcurrent (between output phases and earth)
    Drive : overload (output)
    Drive : overvoltage (DC bus)
    Drive : short-circuit protection with semi-conductor fuse (main supply)
    Drive : fan monitoring
    frequency resolution
    Display unit : 0.1 Hz
    Analog input : 0.012/50 Hz
    connector type
    For Modbus serial RJ45 (on the control block)
    For Ethernet IP/Modbus TCP RJ45 (on the control block)
    physical interface
    2-wire RS 485 for Modbus serial
    transmission frame
    RTU for Modbus serial
    transmission rate
    10/100 Mbit/s for Ethernet IP/Modbus TCP
    4.8, 9.6, 19.2, 38.4 kbit/s for Modbus serial
    exchange mode
    Half duplex, full duplex, autonegotiation for Ethernet IP/Modbus TCP
    data format
    8 bits, configurable odd, even or no parity for Modbus serial
    type of polarization
    No impedance for Modbus serial
    number of addresses
    1...247 for Modbus serial
    method of access
    Slave[Sapce]: Modbus TCP
    supply
    External supply for digital inputs : 24 V DC (19...30 V) current <= 1.25 mA (overload and short-circuit protection)
    Internal supply for reference potentiometer (1 to 10 kOhm) : 10.5 V DC +/- 5 % current <= 10 mA (overload and short-circuit protection)
    Internal supply for digital inputs and STO : 24 V DC (21...27 V) current <= 200 mA (overload and short-circuit protection)
    local signalling
    LCD display unit operation function, status and configuration on front door
    analogue input number
    3
    analogue input type
    Software-configurable voltage AI1, AI2, AI3 : 0...10 V DC impedance 30 kOhm, resolution 12 bits
    Software-configurable current AI1, AI2, AI3 : 0...20 mA impedance 250 Ohm, resolution 12 bits
    discrete input number
    8
    discrete input type
    Programmable DI1...DI6 : 24 V DC (<= 30 V) impedance 3.5 kOhm
    Programmable as pulse input DI5, DI6 0...30 kHz : 24 V DC (<= 30 V)
    Safe torque off STOA, STOB : 24 V DC (<= 30 V) impedance > 2200 kOhm
    input compatibility
    Discrete input DI1...DI6 : level 1 PLC conforming to EN/IEC 61131-2
    Discrete input DI5, DI6 : level 1 PLC conforming to IEC 65A-68
    Discrete input STOA, STOB : level 1 PLC conforming to EN/IEC 61131-2
    discrete input logic
    DI1...DI6, positive logic (source) : < 5 V (state 0) > 11 V (state 1)
    DI1...DI6, negative logic (sink) : > 16 V (state 0) < 10 V (state 1)
    DI5, DI6, positive logic (source) : < 0.6 V (state 0) > 2.5 V (state 1)
    STOA, STOB, positive logic (source) : < 5 V (state 0) > 11 V (state 1)
    analogue output number
    2
    analogue output type
    Software-configurable voltage : (AQ1, AQ2) 0...10 V DC - 470 Ohm, resolution 10 bits
    Software-configurable current : (AQ1, AQ2) 0...20 mA, resolution 10 bits
    sampling duration
    Discrete input DI1...DI4 : 2 ms (+/- 0.5 ms)
    Discrete input DI5, DI6 : 5 ms (+/- 1 ms)
    Analog input AI1, AI2, AI3 : 5 ms (+/- 1 ms)
    Analog output AQ1, AQ2 : 10 ms (+/- 1 ms)
    accuracy
    Analog input AI1, AI2, AI3 : +/- 0.6 % for a temperature variation 60 °C
    Analog output AQ1, AQ2 : +/- 1 % for a temperature variation 60 °C
    linearity error
    Analog input AI1, AI2, AI3 : +/- 0.15 % of maximum value
    Analog output AQ1, AQ2 : +/- 0.2 %
    relay output number
    3
    relay output type
    Configurable relay logic R1 : fault relay NO/NC electrical durability 100000 cycles
    Configurable relay logic R2 : sequence relay NO electrical durability 100000 cycles
    Configurable relay logic R3 : sequence relay NO electrical durability 100000 cycles
    refresh time
    Relay output R1, R2, R3 : 5 ms (+/- 0.5 ms)
    minimum switching current
    Relay output R1, R2, R3 : 5 mA at 24 V DC
    maximum switching current
    Relay output R1, R2, R3 on resistive load (cos phi = 1 : 3 A at 250 V AC
    Relay output R1, R2, R3 on resistive load (cos phi = 1 : 3 A at 30 V DC
    Relay output R1, R2, R3 on inductive load (cos phi = 0.4 and L/R = 7 ms : 2 A at 250 V AC
    Relay output R1, R2, R3 on inductive load (cos phi = 0.4 and L/R = 7 ms : 2 A at 30 V DC
    isolation
    Between power and control terminals
    insulation resistance
    > 1 mOhm at 500 V DC for 1 minute to earth
    operating position
    Vertical +/- 10 degree
    relative humidity
    5...95 % without condensation conforming to IEC 60068-2-3
    Environment
    noise level
    78 dB conforming to 86/188/EEC - physical agents (noise) directive
    EMC filter
    Integrated conforming to EN/IEC 61800-3, category C4, unshielded cable with <= 250 m motor cable maxi
    pollution degree
    2 EN/IEC 61800-5-1
    electromagnetic compatibility
    1.2/50 µs - 8/20 µs surge immunity test level 3 conforming to IEC 61000-4-5
    Electrical fast transient/burst immunity test level 4 conforming to IEC 61000-4-4
    Electrostatic discharge immunity test level 3 conforming to IEC 61000-4-2
    Radiated radio-frequency electromagnetic field immunity test level 3 conforming to IEC 61000-4-3
    Conducted radio-frequency immunity test level 3 conforming to IEC 61000-4-6
    vibration resistance
    3M3 conforming to IEC 60721-3-3
    1.5 mm peak to peak (f = 3...10 Hz) conforming to IEC 60068-2-6
    0.6 gn (f = 10...200 Hz) conforming to IEC 60068-2-6
    shock resistance
    3M2 conforming to IEC 60721-3-3
    4 gn during 11 ms conforming to IEC 60068-2-27
    ambient air temperature for operation
    40...50 °C with derating factor
    -10...0 °C without derating with option enclosure heating
    0...40 °C without derating
    ambient air temperature for storage
    -25...70 °C
    operating altitude
    < 1000 m without derating
    2000...3800 m with current derating 1 % per 100 m for TT earthing system
    2000...3800 m with current derating 1 % per 100 m for TN earthing system
    2000...3800 m with current derating 1 % per 100 m for IT earthing system
    3800...4800 m with current derating 1 % per 100 m for TT earthing system
    3800...4800 m with current derating 1 % per 100 m for TN earthing system
    1000...2000 m with current derating 1 % per 100 m
    environmental characteristic
    Chemical pollution resistance class 3C3 conforming to EN/IEC 60721-3-3
    Dust pollution resistance class 3S3 conforming to EN/IEC 60721-3-3
    Humidity resistant class 3K3 conforming to EN/IEC 60721-3-3
    standards
    EN/IEC 60204-1
    EN/IEC 61800-3
    EN/IEC 61800-5-1
    EN/IEC 61800-2
    product certifications
    EAC
    ATEX
    C-Tick
    marking
    CE
    Offer Sustainability
    Sustainable offer status
    Green Premium product
    RoHS (date code: YYWW)
    REACh
    Product environmental profile
    Product end of life instructions
  • Documents and Downloads

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    • French
    • Finnish
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    • Portuguese
    • Russian
    • Greek
    • Czech
    • Polish
    • Italian
    • German
    • Swedish
    • Bulgarian
    Software - Released
    Date
    Size
    Add to My Documents
    Languages for VW3A1111 Advanced graphic display terminal V0.90 (Version 0.90)
    DTM files
    Date
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    Add to My Documents
    Altivar Process ATV6xx DTM Library (Version 2.5.1)
    Altivar Process ATV6xx DTM Language: Français V2.4.3 (Version 2.4.3)
    Altivar Process ATV6xx DTM Language: Chinese V2.4.3 (Version 2.4.3)
    Altivar Process ATV6xx DTM Language: Spanish V2.4.3 (Version 2.4.3)
    Altivar Process ATV6xx DTM Language: Italian V2.4.3 (Version 2.4.3)
    Altivar Process ATV6xx DTM Language: German V2.4.3 (Version 2.4.3)
    Catalogue
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    Catalog: Altivar Process ATV600 variable speed drives - English version 2018/11 (pdf) (Version 7.0)
    Catalogue : variateurs de vitesse Altivar Process ATV600 - Version française 2018/11 (PDF) (Version 7.0)
    Atltivar Process ATV600 Catálogo (Version 1.0)
    User guide
    Date
    Size
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    ATV600 - Communication parameters addresses V2.5 (Version 2.5)
    ATV600 CANopen manual (Version 02)
    Date 7/20/17
    Size 5.2 MB
    ATV600 & ATV900 ATEX manual (Version 03)
    Date 6/26/18
    Size 1.5 MB
    ATV600 POWERLINK Manual - VW3A3619 (Version 01)
    ATV600 EthernetIP/Modbus TCP Manual: VW3A3720, VW3A3721 (Version 03)
    ATV600 Embedded Ethernet Manual (Version 03)
    3) ATV600 guide de programmation (Version 05)
    3) ATV600 Programlama Kılavuzu (Version 02)
    3) ATV600 Manual de programación (Version 05)
    3) ATV600 Manual de Programação (Version 03)
    3) ATV600 Manual de Programação (Version 03)
    Altivar Process Drive Systems Manual de Instalación (Version 01)
    ATV600 BACnet MS/TP Manual - VW3A3725 (Version 01)
    ATV600 DeviceNet Manual : VW3A3609 (Version 01)
    3) ATV600 Programming manual (V2.4) (Version 07)
    ATV600 Embedded Safety function manual (Version 07)
    Altivar Process Drive Systems Manuale di installazione (Version 01)
    3) ATV600 Manuale di programmazione (Version 05)
    Altivar Process Drive Systems Installatie handleiding (Version 02)
    3) ATV600 御程系列 编程手册 (Version 05)
    3) ATV600 Programmieranleitung (Version 05)
    Date 10/30/18
    Size 9.4 MB
    CAD
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    CAD files for ATV680C80Q4X1: Low Harmonic Drive System ATV680 (Version 1.0)
    Certificate
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    ATV680 EU DECLARATION (Version 1.0)
    Date 1/24/19
    Size 941.8 KB
    ATVXXX_EAC_CERTIFICATE (Version 1.0)
    Date 7/18/18
    Size 1.7 MB
    Instruction sheet
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    Instruction Sheet - Size7 Flange Mounting Kit - VW3A9510...515 (Version 04)
    Instruction Sheet - Extension module of Output relays: VW3A3204 (Version 02)
    Application solutions
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    Application Note: ATV600 Multi-Drives with Booster Control Optimized (Version 1.0)
    Application Note: ATV600 Multi-Masters with Optimized Level Control (Version 1.0)
    Application Note: ATV600 Multi-Masters Booster Control with Pressure Feedback & Service Continuity, (Version 1.0)
    EDS files
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    ATV600 CANopen EDS file V2.3 (Version 2.3)
    Date 11/18/18
    Size 26.9 KB
    ATV600 CANopen EDS (Version 2.4)
    Date 3/15/19
    Size 27.2 KB
    ATV600 BACnet MS/TP : EPICS file for VW3A3725 (Version 1.0)
    ATV600 CANopen EDS V2.5 (Version 2.5)
    POWERLINK XDD VW3A3619 (Version 1.2.1)
    Date 3/18/19
    Size 106.6 KB
    Ethernet EDS = VW3A3720, VW3A3721 IE15 (Version 1.13)
    Ethernet_EDS_VW3A3720-21_IE13 (Version 1.8)
    ATV600_CANopen_EDS (Version 1.6)
    Date 1/31/19
    Size 26.2 KB
    ATV600_CANopen_EDS (Version 2.1)
    Date 1/31/19
    Size 26.4 KB
    ATV600_CANopen_EDS (Version 1.9)
    Date 1/31/19
    Size 26.4 KB
    End of Life Information
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    ALTIVAR PROCESS - Low Harmonic Drive Systems - Ranges: 90 to 800kW - 400V- 3PH - IP23, Product End-of-Life Instructions (Version 1.0)
    GSD files
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    PROFINET GSDML file: VW3A3627 (V1.8 IE01) (Version 1.8)
    Product Environmental Profile
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    ALTIVAR PROCESS - Low Harmonic Drive Systems - Ranges: 90 to 800kW - 400V- 3PH - IP23, Product Environmental Profile (Version 1.0)
    Technical leaflet
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    ATV680 Handbook (PT) (Version 1.0)
    Date 5/23/18
    Size 4.9 MB
  • Technical FAQs

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  • Dimensions Drawings

    Dimensions

    Right and Front Views


    (1)
    + 200 mm/7.87 in. with option enclosure plinth or increased protection degree IP54.
    (2)
    + 600 mm/15.74 in. with option connection enclosure cable from top/bottom.


  • Mounting and Clearance

    Mounting and Clearance


    (1)
    Air inflow temperature: -10...+50 °C (below 0 °C with option enclosure heating, above +40 °C with derating).


  • Connections and Schema

    Typical Wiring Diagram of the Frequency Inverter


    F1 :
    External pre-fuse or circuit breaker
    MS :
    Built-in main switch
    T01 :
    Control transformer 400 / 230 V AC
    MF :
    aR fuses
    CPF :
    Clean Power Filter with integrated EMC filter
    LC :
    Line reactor Chokes
    AIC :
    Active Infeed Converter module
    INV :
    Inverter module
    FC :
    dv/dt filter (from 200 kW the dv/dt filter choke 150 m is built-in as standard)
    CTRL :
    Control panel
    A01 :
    Control terminals at the control block
    X200 / X205 :
    Control terminals at the control panel (depending on the chosen options)
    M11 :
    Fan in enclosure door
    KM1 :
    Line contactor
    (1)
    Relay control
    (2)
    Reference value


    Structure of the Control Block


    (1)
    Digital inputs
    (2)
    Analog inputs
    (3)
    Relay outputs
    (4)
    STO (Safe Torque Off) and analog outputs
    (5)
    RJ45 port for door mounting kit of the graphic keypad
    (6)
    RJ45 port for Ethernet IP or Modbus TCP
    (7)
    Sink-Ext-Source selector switch (see switch configuration below)
    (8)
    RJ45 port for serial Modbus
    (9)
    Slot for I/O expansion card
    (10)
    Slot for fieldbus or I/O expansion card


    Control Block Wiring Diagram


    (1)
    Safe Torque Off
    (2)
    Analog Output
    (3)
    Digital Input
    (4)
    Reference potentiometer
    (5)
    Analog Input
    R1A, R1B, R1C :
    Fault relay
    R2A, R2C :
    Sequence relay
    R3A, R3C :
    Sequence relay

    Sensor Connection

    It is possible to connect either 1 or 3 sensors on terminals AI2 or AI3.



    Sink / Source Switch Configuration

    The switch is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.

    • Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.

    • Set the switch to Ext if using PLC outputs with NPN transistors.

    Switch Set to SRC (Source) Position Using the Output Power Supply for the Digital Inputs


    Switch Set to SRC (Source) Position and Use of an External Power Supply for the DIs


    Switch Set to SK (Sink) Position Using the Output Power Supply for the Digital Inputs


    Switch Set to EXT Position Using an External Power Supply for the DIs



  • Performance Curves

    Derating Curves
    Normal Duty


    In :
    Nominal Drive Current
    SF :
    Switching Frequency

    Heavy Duty


    In :
    Nominal Drive Current
    SF :
    Switching Frequency